BERGQUIST GAP FILLER TGF 1500 is a silicone 2K gap filler from Henkel Bergquist, rated 1.8 W/m·K. Typical uses: Automotive electronics (HEV, NEV, batteries); telecom; computer and peripherals; semiconductor-to-heat-sink. Short answer: we dispense it with a PDP two-component progressive cavity metering pump with a static mixer.
Material at a glance
| Manufacturer | Henkel Bergquist |
|---|---|
| Type | 2K gap filler |
| Chemistry | Silicone |
| Thermal conductivity | 1.8 W/m·K |
| Mix ratio | 1:1 by volume (1:1 by weight) |
| Viscosity | 25,000 mPa·s (high shear 3,000/s, ASTM D5099), Part A and B measured separately |
| Cure | Standard: 5 h @ 25 °C or 10 min @ 100 °C; alternate: 3 days @ 25 °C or 30 min @ 100 °C |
| Packages | Cartridges 50 cc, 200 cc, 400 cc, 1200 cc; kits 2G, 6G, 7G, 10G; with or without glass beads |
From the manufacturer's published data (source). Always work from the current technical data sheet.
How we dispense it
For a two-component gap filler we start with a PDP two-component progressive cavity metering pump and a disposable static mixer, fed from dual cartridges for lab and low volume, or from pails with a follower-plate pail pump for production. Pump size depends on your shot or bead size and cycle time.
- Abrasion: the ceramic filler that carries the heat wears pumps out. We use tungsten carbide rotors and wear-resistant stators and run the pump slowly, at 8 to 12 rpm, for long wear life.
- Ratio: each side is metered by its own progressive cavity pump to within ±1%. Check ratio by weighing a shot from each side every week, because filled materials vary from batch to batch.
- Mixing: a disposable static mixer does the mixing. Purge or change it before the material's working life runs out.
- Dispense pattern: gap fillers are squeezed between the part and the housing, so the pattern (dots, lines or a star) decides coverage and whether air gets trapped.
See our PDP two-component metering pumps, or use the pump configurator.
Frequently asked questions
What pump should I use to dispense BERGQUIST GAP FILLER TGF 1500?
For a two-component gap filler we start with a PDP two-component progressive cavity metering pump and a disposable static mixer, fed from dual cartridges for lab and low volume, or from pails with a follower-plate pail pump for production. Pump size depends on your shot or bead size and cycle time; send us those and we will size it.
Can BERGQUIST GAP FILLER TGF 1500 be fed from pails instead of cartridges?
Henkel Bergquist lists these packages: Cartridges 50 cc, 200 cc, 400 cc, 1200 cc; kits 2G, 6G, 7G, 10G; with or without glass beads. Cartridges suit lab and low volume. Above that, a follower-plate pail pump feeds the metering pump directly, which cuts container changes and waste.
How do you keep BERGQUIST GAP FILLER TGF 1500 on ratio?
Each side is metered by its own progressive cavity pump, held to within ±1% per side. We recommend a weekly check: weigh a shot from each side and adjust, because filled materials vary from batch to batch.
Will BERGQUIST GAP FILLER TGF 1500 wear out the pump?
Thermally conductive fillers are abrasive. With tungsten carbide rotors, wear-resistant stators and pump speeds of 8 to 12 rpm, stators typically last 6 to 12 months and rotors up to 24 months, and a pump rebuild takes under an hour.
Talk it through with us
Running BERGQUIST GAP FILLER TGF 1500, or about to? Send us the technical data sheet, your bead or shot size and your cycle time, and we'll recommend a pump and feed system. We can run an application test on your material before you buy. Contact us
Related materials
- BERGQUIST GAP FILLER TGF 4000 · Henkel Bergquist, 2K gap filler
- BERGQUIST GAP FILLER TGF 3600 · Henkel Bergquist, 2K gap filler
- BERGQUIST GAP FILLER TGF 4400LVO · Henkel Bergquist, 2K gap filler (low volatility)
- BERGQUIST GAP FILLER TGF 4500CVO · Henkel Bergquist, 2K gap filler (controlled volatility)
- BERGQUIST GAP FILLER TGF 3500LVO · Henkel Bergquist, 2K gap filler (low volatility)
- BERGQUIST GAP FILLER TGF 2200 APS · Henkel Bergquist, 2K gap filler
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BERGQUIST GAP FILLER TGF 1500 is a trademark of Henkel Bergquist or its affiliates. Dispense Robotics is not affiliated with the manufacturer; the name is used to describe the material our equipment dispenses.