Thermal Interface Management for EV Battery and Electronics Manufacturing

Thermal Management for EV Battery and Electronics Manufacturing

At Dispense Robotics, we deliver high-performance thermal interface material (TIM) dispensing systems tailored for EV battery cooling systems, electronics heat management, and automated fluid dispensing. From 1K and 2K gap fillers to thermal greases, adhesives, and phase change materials, our systems provide unmatched precision and scalability for thermal management challenges in electric vehicles and electronics.

What Is Thermal Management?

Thermal management is the science of controlling heat generation and dissipation in systems. In EVs and electronics, proper battery thermal management is vital to prevent thermal runaway, optimize battery life, and ensure safe, reliable operation. This involves using TIMs to bridge gaps between heat-producing components and dissipation zones like cooling plates or heat sinks.

Complete TIM Dispensing Capabilities

• 2K Gap Fillers – Applied between cells and cold plates in EV battery modules via meter-mix systems.
• Thermal Greases & Pastes – For PCB components and power modules, dispensed using needle or jetting systems.
• Thermal Adhesives – Deliver bonding strength and thermal conductivity in structural assemblies.
• Phase Change Materials (PCMs) – Dispensed using heated systems for optimal flow and reliability.
• Thermal Gels & Potting Compounds – Used for sensor encapsulation and ECU protection via vacuum-assisted methods.

Built for Tough Thermal Materials

Our systems are engineered for challenging TIMs with high viscosity and abrasive fillers like aluminum oxide and ceramic. We offer precision 1K and 2K metering systems with abrasion-resistant components, heated feed lines, and advanced flow control for consistent dispensing under real-world production conditions.

Use Cases We Support

• EV Battery Assembly: 2K Gap Filler dispensing with air-free meter-mix systems
• Powertrain Cooling: Jet-dispensed thermal grease for inverters
• PCB Heat Dissipation: Heated precision jetting of PCMs
• Smart Devices & LEDs: Time-pressure dispensed thermal gels
• Automotive ECUs: Potting with conductive compounds under vacuum